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Manufacturing: How much time are you wasting on manual processes?

It tells us that there is a great need for a review of your manufacturing processes.

Manual processes around labor reporting, production completions, issuing of material, inspection approvals, serialization, and more can weigh down the entire shop floor team and can be the source of significant errors. Your business and your customers’ needs have changed and you are in a constant battle to keep up. It is hard to know which area to tackle first and where the greatest impact can be made.

That's where the Crossroads RMC Manufacturing Utilization Review comes in. Whether you're on an old version of BPCS or Baan, or the latest version of Infor LX or Infor LN, odds are there are aspects of Manufacturing / Production Control in the ERP system that doesn't fit your business's current strategy. Do you throw out the software and start with something new? Odds are that is overkill. Sometimes it just boils down to taking the time to understand how your current state matches up with your corporate strategy, understanding the gaps, and developing a plan to get you from point A to point B.

We have successfully helped companies transform their business in the areas of: 

  • Planning / Scheduling
  • Shop Floor Control
  • Final Assembly
  • Quality Control
  • Production Control
  • Forecasting
  • Work Centers / Routings / Bill of Materials

Our consultants have 30+ years of experience that bring about REAL change. We work at your pace and in a way that makes the most sense to your business. Our consultants can review current usage and related business processes of your entire ERP system, or a particular area like Manufacturing / Production Control, and make recommendations that will reinvigorate your ERP system and those that use it.

A utilization review can be performed 100% remotely via phone or web meeting, or in person, following safety guidelines.

Get started > with a FREE 1-hour phone assessment to determine if your business can benefit from a Manufacturing Utilization review!

Sources: McKinsey.com & productionmachining.com

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Tips:  LX | BPCS | M3

For years, repetitive manufacturing industries have been applying many of the principles in Just-in-Time philosophy. They have established balanced production lines that depend on a steady flow of material to each work station. They schedule production in daily or weekly rates rather than in discrete shop order lots. They track finished inventory by work center rather than by job. They typically backflush stock balances (decrement stock balances upon completion of specific manufacturing steps rather than issued at the beginning of each production run).

 

Costing is typically based upon a daily rate or hourly rate rather than being associated with specific shop orders. 

 

Repetitive manufacturers use MRP II software adaptable to their environments

in the following key areas:


â–ª Product definition

â–ª Inventory tracking

â–ª MRP/Master Scheduling

â–ª Shop Floor Control

â–ª Purchasing

â–ª Costing

Just-in-Time (JIT) is a management philosophy that focuses on minimizing the resources necessary to add value to your products and to operate your factory in ways that eliminate waste. Resources are labor, materials, equipment, space, and time. Waste is anything that does not add value to your products. Moving work-in-process from place to place, stacking and sorting, investing capital in large work-in-process and raw material inventories, inspecting materials at your vendors' sites, and tying up warehouse space with finished goods are all activities that add cost, not value, to your products. 

JIT is a process that reduces lead time. JIT does not replace an MRP, an inventory program, a scheduling technique to bypass your Master Schedule, or a materials management project. JIT is the never-ending commitment of everyone, from top management to your workers on the floor, to maximize your effectiveness through continuous, incremental improvements.

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Tips: LN | Baan

All actions required for converting, validating, matching, and posting electronically received bank statements can be performed within a single session:

  • Bank Statement Workbench (tfcmg5610m100)
  • Bank Statement (tfcmg5610m000)

Alternatively, you can use the sequence of electronic bank statement sessions outlined below.

Steps to Process Electronic Bank Statements:

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