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David Dickson

No one cares how hard you work! How you can do more, while doing less – know your MO.

Would you like me to tell you a dirty, little secret?

No one cares how hard you work. Sure, some people will notice if you seem to be working hard. Your spouse or companion might note that you seem tired, stressed, not as much fun, or just aren’t around much, but they care about the consequences, not how hard you work. Your boss might note happily that his staff seems busy, things are humming along, but you can be sure that when it is review time she gets no credit for “keeps staff very busy.” Nor will the boss give you extra points for being busy. It is about results.

People outside your personal life, beyond your coworkers, might notice that you are hard to contact, perhaps because you are so busy. But trust me, customers do not care why they can’t get hold of you, and they will not see it as a positive.


Nothing is Good about Busy

No one cares how busy you are unless it inconveniences them.

If you could get all your work done in 15 minutes a week, do it better than anyone else, and then spend the rest of your time amusing yourself, maybe helping suppliers, customers, and coworkers, what would that make you?

A hero.

I know, I know, being really busy makes us feel good, if in a perverse way. We feel important, secure in our jobs, and after a while maybe even a little addicted to the chaotic thrill of it all. At some point, “I just don’t know how I am going to get it all done” goes from being a lament to a declaration of pride. After all, you will get it done, will bust your butt to do it, and quite possibly do it better than anyone else would. Or maybe not.

Get over your addiction to working hard, do it now. Work smart, work less, do better. Optimize.


People Care about the Benefits

What you deliver and how great the quality you provide them is what counts -- nothing more or less. 

Except for your Mom, who loves you just for being you, customers, colleagues, and stakeholders want to know what for goodness sake have you done for them lately despite the accumulated hours to do it.

You manufacture things and provide them to customers. They are good things, things customers need, and are willing to pay good money for. Customers and prospects want those things at a good price, at the time and place they need them. They want them to work well, every time. Am I missing something, or is that pretty much it?

It is hardly news that there are three types of competitive advantage – pricing, innovation, and execution. For a long time people thought you had to choose one and win based on that, but lately a lot of people have started to believe you need to be very good at two, or maybe all three. Sorry, I can’t give you any tips on innovation, beyond this – maybe if you had a little time to sit, breath, think a little, you will have some good ideas. It could happen. But I can give you some tips on how to keep prices competitive and execute better.


What is your M.O.?

I’m not talking “Modus Operandi,” which is a fancy way to say: “what’s your plan to get stuff done”.  I’m talking about Manufacturing Optimization.  That MO isn’t rocket science. 

It is all about efficiency, and by that, I mean doing more with less. Less labor, less time, less materials, while still delivering a high-quality product on time.

As a CFO, this is a subject that is near and dear to me. So I spend time “encouraging people” to be more efficient. There are lots of ways to do this, and different ways work better than others.

We all know some of the nastier CFO tricks, like losing expenditure requests, setting budgets unrealistically low, or just the simple “Really?” with a look of total incredulity when the staff tells me they need another new computer and more storage. I happen to be very good at that last one because I have a lot of practice. Not terribly constructive, but who’s perfect?

The Three Secrets to Improving your MO

What is really insightful about MO, as defined here, is this:

1.  Identify the key metrics.  You need benchmark data so you know what realistic goals are, then track them and publish your performance along with a brief comment from time to time on how things are trending and how you compare with others, particularly your primary competitors. The best thing about this is that it is a system that develops a life of its own.

2. Measure it.  Automatically, people start to think about improving things. Then the fun part, stuff begins to improve by itself. Once in place, the system just hums along and the benefits appear because it has motivated people to think about it and figure out what they can do to make it better.

3. Communicate it.  So I publish gross profit numbers, explain to people how what we do affects them, they start to modify their behavior and I do not have to say “no” anymore. And I really like it when I can do less. Try it and you may like it, too.
 

How to get started

At this point you might think this is easy until you begin to think about where to get started. Don’t worry, we are here to help. The way I see it, to make gains on your MO, you have three choices:

a.    Buy

b.    Hire

c.    Network

If you want to buy the information, there are a lot of databases, just search for manufacturing benchmarking.

You can hire a consultant who is good at talking to you, using one or more of the databases, and then making specific suggestions as to what and how. Consultants can be wonderful, just keep in mind three more things – they cost more, you have to pick one who is qualified to help your company (painful admission – being willing to take the executive team golfing does not make a consultant ‘qualified’), and you must be ready, willing and able to act on the recommendations.

Let me say that again because it is important:  You must be ready to listen and ready to react to improve your MO.

Or you can pick the brains of people you run across every day, coworkers, customers, vendors, people you meet at conferences. As a good CFO, I admit to having the bad habit of picking the brains of potential vendors. If I want to improve something I might contact a few vendors who promise to improve our efficiency in that area and listen to what they would propose to do. I do not lie to them or set any unrealistic expectations, and they do not give me anything for free beyond a little bit of their time and wisdom. Maybe the end result is we do something ourselves, or with one of the vendors – either way, it is a good place to start.

And I just happen to know where to find some smart people who know an awful lot about MO – that being the manufacturing optimization kind.

They work around here actually, and they sure are great!

You can call and pick our brains if you like.

About the author:

David Dickson is an itinerant generalist; his path to partner and CFO of Crossroads RMC has had its twists and turns. His first twist occurred when an employer needed a business system and picked him because he had three semesters of computer programming in engineering school -- an “expert” born. Somewhere along the line, he helped to build and sell a company, which he bought back a couple of years later. Add in another acquisition, a merger, and about 30 years in manufacturing systems in various roles, and you might get a sense from where his real expertise might arise.

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Tips:  LX | BPCS | M3

What items should be MPS planned, and what items should be MRP planned…

Master Scheduled Items are those items that are finished goods, or service items, that receive their requirements either specifically from Independent demand, or both Dependent and Independent demand.

  • Independent Demand is demand that cannot be calculated from higher level demand in the product structure, and therefore must be either a forecast or an actual customer order (Finished Goods or Service parts sold to customers).
  • Dependent demand is derived from higher level demand in the product structure. Dependent demand includes components, raw materials, and sub-assemblies. (these are not normally Master Scheduled Items).
  • Service Parts may have both independent demand from forecast and/or customer orders, as well as dependent demand from higher level demand if that item is also used in other sub-assemblies or products.
  • Cumulative Lead Time is a concept used in Master Production Scheduling (MPS) that combines the “fixed” lead time, and the “variable” lead time needed to produce the product. It is the longest path through a given Bill-of-material. Based on the MPS setup options, Infor/ERP LX will calculate cumulative lead time (also called “the Critical Path”) for you (use the “indented BOM” display in BOM300 and find the item with the longest lead time “L/T”). Note: You may have to use Action 21, Line Detail, to see the “L/T” lead time for each item.

This is unfortunately becoming a common occurrence in today’s digital society and we are hearing about these sort of attacks quite frequently.

There are a few dos and don’ts when it comes to ransomware as recommended by Norton 360:   

  1. Do not pay the ransom. It only encourages and funds these attackers. Even if the ransom is paid, there is no guarantee that you will be able to regain access to your files.
  2. Restore any impacted files from a known good backup. Restoration of your files from a backup is the fastest way to regain access to your data.
  3. Do not provide personal information when answering an email, unsolicited phone call, text message or instant message. Phishers will try to trick employees into installing malware, or gain intelligence for attacks by claiming to be from IT. Be sure to contact your IT department if you or your coworkers receive suspicious calls.
  4. Use reputable antivirus software and a firewall. Maintaining a strong firewall and keeping your security software up to date are critical. It’s important to use antivirus software from a reputable company because of all the fake software out there.
  5. Do employ content scanning and filtering on your mail servers. Inbound e-mails should be scanned for known threats and should block any attachment types that could pose a threat.
  6. Do make sure that all systems and software are up-to-date with relevant patches. Exploit kits hosted on compromised websites are commonly used to spread malware. Regular patching of vulnerable software is necessary to help prevent infection.
  7. If traveling, alert your IT department beforehand, especially if you’re going to be using public wireless Internet. Make sure you use a trustworthy Virtual Private Network (VPN) when accessing public Wi-Fi like Norton Secure VPN.
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Tips: LN | Baan

Instead of sharing tables through logical linking, you can replicate table content between companies. This approach allows certain non-key attributes of a record to vary by company. For example, if you replicate bills of materials rather than sharing them, each company can associate a different warehouse with the same bill of material. This way, the bills of materials are consistent across companies, while the warehouses can differ.

Replication also enables selective availability of records in other companies. For instance, when replicating items, you might limit which items are available in a sales company based on their item group, only including end items. You can further refine replication to specific subsets, such as particular item groups.

Keep in mind that replication requires any referenced tables to be either replicated or shared as well.

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