Revolutionize Your Manufacturing Floor with VJES
VJES is an electronic work instruction interface bridging engineering and the paperless manufacturing floor. It provides only the correct version of work instructions, ensuring that production personnel have everything they need to get it right the first time. With the latest, visually engaging instructions, images, and videos, VJES maximizes the opportunity for accurate assembly.
The “shot clock” feature of VJES allows for the establishment of time standards for each operation, enabling the tracking of employee performance. This feature ensures clear communication of expectations, fosters transparency and efficiency, and identifies bottlenecks in the manufacturing process.
Though VJES is designed to function as a stand-alone system, integrating it with your ERP system enhances its capabilities, turning it into a comprehensive data capture, tracking, and tracing tool for shop floor operations. Operators can log completions through barcoded, manual(numeric with limits, text, and pass/fail), or USB foot pedal inputs.
Features:
• Step-by-step text-based, image, and video work instructions for each production sequence.
• Immediate notification of downtime events to relevant personnel.
• Options for single operator or multi-operator time tracking and slide configurations.
• Comparison of actual versus standard time, with a minimum standard for job performance (optional display).
• Downtime and downtime reason tracking.
• Tracking and historical data for reporting and analysis.
• No need for ERP integration.
• Visibility across specific work centers of the entire production line.
• Real-time dashboards for shop floor and executive monitoring of work centers, parts, or sequences.
Benefits:
• A powerful learning resource for operators at all skill levels.
• Clear visibility of time needed to execute tasks.
• Immediate feedback on each step of the process.
• Opportunity to learn from every work order.
• Enhanced quality, throughput, and product flow on the shop floor.
• Identification and elimination of non-value added tasks.
• Timely communications of change notifications.
• Enhanced operator pride in their work.
Proven Results:
• Transformation of new hires into specialized welders in just 2 weeks.
• Quality score improvement from 68/100 to 93/100 within 12 months.
• Reduction of employee training time from 1 week to 3 days during the first month of use.
• Maintenance of a first pass yield percentage at 100% for eight consecutive months.
• Introduction of a quality cell following productivity increases and bandwidth expansion from using VJES.
Get a demo